When we talk about water filtration, we tend to think about purified water for drinking purposes at home. But clean water is a necessity everywhere, with many industrial applications. Water purification is needed in the food and beverage industry, hospitals and healthcare centers, water treatment plants, military, and first responders, etc. All these industries require different industrial water filtration systems.
Today, technological advancements have given us a wide variety of industrial water filter systems. These are equipped with different purification processes like reverse osmosis to improve water quality. With the help of these systems, we not only get safe drinking water but also clean water for a wide range of commercial applications, irrigation applications, food service utilization, industrial processes, etc.
Let's find out about different industrial filters, filtration technologies, and their benefits.
Industrial Water Filter Types and Technologies
What kind of industrial water filtration system do you need? The answer depends on the industry and its usage and needs of water. To pick the right industrial water filter, you first need to know about the wide variety of filters. Let's take a look at the different types of filters.
1. Pipeline or Basket Strainers
A pipeline or basket strainer is a type of water filtration system in the form of a closed vessel used to collect solid particles, including unwanted contaminants and reusable materials of up to 75 micros when water passes through a filter screen. They clean traps, valves, meters, pumps, compressors, etc.
2. Automatic Self-Cleaning Strainers
A self-cleaning screen is a type of water filtration device in the form of a cylindrical container. It uses system pressure to remove solid particles. Debris buildup leads to differential pressure, sensed by controller monitors to open a flush valve and maintain continuous flow to clear the buildup.
3. Ultraviolet Purification
The ultraviolet purification system is a chemical-free, economical method of using UV light to disinfect water. The light attacks microorganisms by destroying the DNA of these organisms, thus preventing them from functioning and reproducing. This stops organisms from actively contaminating the water.
4. Bag Filter
Bag filters, like a coffee filter, use porous materials, allowing water to pass and trapping solid particles. They are great for medium-fast flow rates as they use pressure to function. The cleaning process does not use filter cartridges, leads to low wastage and costs, and has a wide range of applications.
5. Reverse Osmosis
Reverse osmosis systems are long-lasting devices in which the solvent moves through a permeable membrane to a solution containing a higher concentration of the solvent, i.e., water. It leaves behind solutes or impurities, like mineral ions and large molecules, when subjected to osmotic pressure.
6. Media Filters
A media filter is a simple method in which filtering materials are layered in a way that when water passes through the media, each layer traps unwanted particles of different sizes within the gaps in each medium. This simplistic method of filtration has a wide range of home and industrial applications.
Separators are low-maintenance filters that remove large particles without using a medium that causes pressure loss when the water passes through. You just have to open its purge valves for flushing out solids. Centrifugal separators with a rotating container in a stationary container are highly effective.
8. Coolant Filtration Systems
As evident from the name itself, a coolant filtration system is used to keep a coolant clean by removing debris, swarf, solids, tramp oil, etc. A clean coolant effectively extends the tool life and improves productivity and production rates at lower costs. It thus prevents pump and nozzle damage.
Benefits of Industrial Water Filtration Systems
Industrial filtration systems have many applications. They use cutting-edge technology to give us clean water. The benefits of different types of filters are as follows:
1. Reduced Maintenance Costs
Industrial filtration systems can reduce equipment maintenance costs by protecting the equipment and extending its life. Filters remove harmful contaminants from water, like solid particles, sand particles, and the type of contaminants that can destroy your equipment. Finer filtration will increase tool life.
Thus, filtered water can ensure that the device continues to function correctly for a long time. This means that you will not have to spend a lot of money and resources on maintaining your equipment. When your tools work properly, you will enjoy more productivity. Fewer repair sessions will also reduce downtime.
2. Lower Energy Costs
New and advanced industrial filtration systems help you to find different ways of filtering water. You'll be able to choose from among the most economical solutions provided by different types of filters. When we say economical solutions, we include options that are low on energy costs to boost your savings.
For instance, if we consider chemical plants, we will find that they use state-of-the-art filters to reuse wastewater by using local treatment facilities. By doing so, they can save money that they would otherwise spend on electricity, as the plant would spend less energy for treating water now.
3. Increased Water Utilization
A significant advantage of recycling water is that you will never run the risk of water shortage. Reusing the water from the waste streams means greater water security, as you will not have to depend solely on raw water supply for all your needs. This is greatly useful if a plant is in a drought-prone region.
Several plants have implemented a policy called the "Zero Liquid Discharge". This policy ensures that every drop of water used in the plant is collected, recycled, and reused with no wastage. It not only makes the best use of water but also allows the recovery of resources in the wastewater.
But why are water filtration and recycling important for industrial applications?
Our planet is constantly changing, with more urbanization and industrialization catering to the growing population. Unfortunately, it also adds to the pollution and change in climate - and the changes also affect fresh water. On one hand, there's water pollution, and on the other hand, there's the increased demand for clean water in different sectors, which is where water filters come into the scene.
Recycling water by adopting the methods of cleaning and reusing is a sustainable design to cater to the water needs in an industrial process. Companies are now mindful of the wastage and use of this critical resource by taking the responsibility to treat wastewater for reuse. The process is helping them save the water costs, i.e., the cost of raw water acquisition, water softening, pretreatment, etc.
A reliable filtration system is a critical component of any industrial plant. But not every industry needs the same filter and same functions. For instance, a food service company will require a filter to improve the taste of water, while the agriculture sector won't need such refined water.
To find the right industrial water filtration systems for your business, contact us TODAY!